Custom Embossed Film Design & Manufacturing
Bloomer Plastics Inc. we specialize in the production of custom cast embossed polyolefin and nylon films for various industries. We've been a manufacturer of monolayer polyethylene films
for over 40 years with the capabilities to design and manufacture custom embossed films in a variety of film types and for a wide range of applications. We produce films in a variety of widths and thicknesses
depending on the film formulation, emboss pattern, width, and thickness as a single wound sheet (SWS) on a roll with a max outside diameter of 22"; we do offer some materials as a SWS with a 41" OD.
Film products can be manufactured with materials such as polyethylene, polypropylene and their copolymers, and nylon resins; materials can include fillers, additives, and release agents, and various laminates.
Our products can be manufactured in many widths and thicknesses depending on materials. Emboss patterns are available in taffeta, matte, and diamond, as well as dimple, linen, leather grain, and many more.
Our facility is ISO 9001:2008 certified; we take quality seriously and can provide the testing and lab analysis to meet the most stringent requirements. We offer some of the fastest lead times in the
industry. For more information on all of our custom embossed film capabilities, see the table below or
contact us directly.
Custom Designed & Manufactured Cast Embossed Film Capabilities
Minimum Order Quantity
- Minimum order quantity for most monolayer polyethylene (PE) and polypropylene (PP) films
- Minimum order quantity for coextruded, extrusion coated, lamination, and nylonmonolayer films
- Minimum order quantity for nylon coextruded films
Typical Production Lead Time
3 weeks or less
Custom Designed & Manufactured Embossed Film Capabilities
- Coextruded Cast Embossed Films
Lamination Films / Extrusion Coated Films
Mono Layer Cast Embossed Films
Mono Layer Cast Embossed Polyethylene Films
- Mono Layer Cast Embossed Polypropylene Films
Mono Layer Cast Embossed NylonFilms
Types of Film
- Adhesive Films / Automotive Films
Composites / Prepreg
Mulch / Landscaping
Rubber Separator / Release Liners
Medical / Healthcare
- Consumer / Office Products
Protective / Construction (Roofing)
Specialty High Performance / Pressure Sensitive
Fillers / Additives
- Release Agents (multiple types)
Colors (including weatherable grade and HMF)
CaCO3, Talc and Mica
- Plastic film
Film Thickness (Mil Thicknesses May Vary Pending Your Actual Film Formulation and Width)
- Lamination/Extrusion Coating: 1.25 Mil to 7Mil
Nylon 6-Mono Layer: 2.0 Mil/10.0Mil
- Thickness Will Be Dependent on Substrate
- Nylon 6-Coextrusion: 1.7Mil/10 Mil
Polyethylene: 0.9 Mil to 40 Mil
Polyolefin Coextrusion: 1.7 Mil to 20 Mil
Polypropylene: 1.0 Mil to 30 Mil
Width (Width Range May Vary Pending your Actual Film Formulation and Mil Thickness)
- Lamination/Extrusion Coating: Up to 82"
Nylon 6-Mono Layer: 2.5"/65"
Nylon 6-Coextrusion: 12" to 36" & 55" to 72"
- Polyethylene: 1.5" to 91"
Polyolefin Coextrusion: 8" to 80"
Polypropylene: 2.5" to 85"
Standard Roll Diameter Outside
Up to 22"
Custom Roll Diameter Outside
Up to 41"
38 to 46 Dyne Level
- Small Taffeta
Large Taffetav Box Taffeta
- Frosted Matte
- Porous Film
- Transverse Perforation for Sheet
- Can Be Coated
- Can be Welded
Web inspection system for high-end films
100% inspection via cameras available
Certificate of Analysis (COA)
- Tear Testing per ASTM D1922 and ASTM D1938
Tensile/Elongation Testing per ASTM D882
Secant Modulus Testing per ASTM D882
DSC Melt Testing per ASTM D3418
Coefficient of Friction - Static and Kinetic per ASTM D1894-95
- Emboss Thickness per ASTM D374
Gloss (60 degrees) per ASTM D2457
Corona Treat, Surface Dyne Level per ASTM D5946
Coextrusion Layer Measurement
Construction / Remodeling
Specialty High Performance
ISO 9001:2008 Certified
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